Continuous Mesh‑belt Conveyor Film Cleaning Machine, Production Line for Surface Dust Removal of Optical Film And Plastic Film

1. Basic Product Information

This continuous mesh‑belt conveyor film cleaning machine is an integrated automatic cleaning and drying production line, specially developed for flexible film materials such as optical film, PET and PP plastic film. Driven by continuous mesh‑belt conveying system, the machine automatically completes full processes including dust removal, degreasing, spray washing, rinsing, air‑knife dewatering and constant‑temperature drying.

It serves as pre‑treatment equipment before film printing, laminating and coating. It removes dust, oil stains, release agents and other surface contaminants to improve film cleanliness and guarantee the quality of subsequent processing procedures.

The main body is built with stainless steel for long‑time non‑stop mass production. Conveyor speed is adjustable to fit films of different thickness without scratch, stretch or deformation. Custom design is supported to connect with your existing production lines.

2. Customization Instructions

We support full non‑standard customization according to your actual working conditions, material specifications and production capacity. Customizable items are listed below:

1. Effective working width: Custom mesh‑belt width based on your maximum film processing size.

2. Process module adjustment: Add or remove spray washing sections, rinsing sections, air‑knife groups and drying sections. Optional accessories: multi‑stage circulation filter system, oil‑water separator.

3. Temperature & speed setting: Drying temperature range and variable conveyor speed can be set according to processing requirements.

4. Material option: Standard 304 stainless steel; upgradeable to 316 stainless steel for heavy corrosion working environment.

5. Loading & unloading mode: Compatible with roll‑to‑roll winder‑unwinder or manual sheet feeding; available to connect with your upstream & downstream production lines.

6. Voltage configuration: Custom voltage for export markets (220V, 380V, 110V etc.).

7. Control system: Basic button control, optional upgrade to PLC touch‑screen intelligent control.

Custom workflow: Provide samples or drawings → Confirm production capacity, dimension and cleanliness requirement → Issue technical proposal & quotation → Start production after drawing confirmation.

3. Technical Specification Table

Note: Above data is for standard reference only. As non‑standard industrial equipment, final parameters shall subject to confirmed drawings.

4. Product Advantages & Value

1. Stable cleaning performance, well‑protected film substrate Adopt gentle spray washing and air‑knife dewatering. Stable mesh‑belt transport avoids scratch and stretch damage. Thoroughly eliminate dust, oil stain and release agents. Improve surface cleanliness, enhance adhesion for subsequent coating, printing and laminating, lower defect rate.

2. Fully automatic continuous production, high efficiency Automatic pipeline operation, no manual intervention after feeding. Can connect with upstream and downstream working stations. Replace manual cleaning to avoid secondary contamination and raise productivity greatly.

3. Circulating water filtration, cost‑saving Equipped with multi‑stage water circulation filter system. Water is recycled to cut water consumption and waste discharge, energy‑saving for long‑term running.

4. Durable structure & easy maintenance Stainless steel frame adapts to humid workshop environment. Modular design for convenient disassembly, inspection and maintenance.

5. High flexibility for diverse demands Multiple non‑standard custom options. Fit for new factory project and old production‑line reconstruction.

6. Wide industry application Suitable for optoelectronic & optical industry, new plastic material, packaging film, printing, laminating and coating processing enterprises.

5. Lead Time

1. Standard model: 15‑20 working days after receiving deposit and drawing confirmation.

2. Custom non‑standard model: 20‑35 working days, subject to customization complexity.

3. Delivery: After machine completion and full payment, goods will be packed for shipment. Wooden case packing for heavy‑duty industrial machine. We support container loading and provide relative export documents.

4. Notice: Lead time excludes logistics transit time. Final delivery date follows sales contract, affected by order schedule and drawing confirmation progress.

6. After‑sales Service

1. Warranty: 12‑month warranty for whole machine. Free repair and replacement for non‑human‑damaged parts within warranty period. Consumable spare parts are excluded from free warranty.

2. Technical support: Operation manual and electrical drawings in English are supplied together with machine. Remote video guidance for installation and commissioning. On‑site engineer service is available upon negotiation; buyer shall bear travel expenses.

3. Long‑term support: Spare parts supply and technical consultation are available after warranty expires, spare parts charged at cost price.

4. Operation training: Remote training for operators on daily operation and simple troubleshooting.

5. Response: We reply your technical inquiries within 2 working hours during working days to offer fast solutions.

7. FAQ

Q1: What thickness of film can this machine process?

A: Suitable for flexible film from 0.05mm to 2mm, both sheet and roll material. For special thickness, please contact us for parameter adjustment.

Q2: How about machine installation?

A: Machine is delivered as complete unit. Just connect power supply, water inlet and drain outlet on site. Detailed installation guidance will be provided for customized models.

Q3: Can this machine connect with next‑step process directly?

A: Yes. Output end can directly connect with your winder or other production equipment to realize full automatic workflow.

Q4: What is the water quality requirement?

A: Pure water or softened water is recommended. Optional water purifier can be matched for higher cleanliness standard.

Q5: Can you design solution according to our workshop condition?

A: For overseas clients, please send workshop photos and dimension data, we will finish proposal online.

Q6: What is the minimum working width you can make?

A: Minimum effective width can reach 400 mm. Smaller width brings lower cost. Please offer your processing size for evaluation.